- MANUFACTURING AIR QUALITY MONITORING
Stop Relying on Snapshots, Get 24/7 Visibility
Your annual COSHH air quality check leaves you blind for 364 days of the year. Air Alert provides continuous EH40/2005 monitoring of metal fumes, VOCs, and solvent vapours — alerting your H&S team before exposure limits are breached.
Industries:
Do You Know the Airborne Risks in Your Business?
Most airborne toxins — metal fumes, oil mist, solvent vapours — are invisible and tasteless. A ventilation failure or process change between annual checks could expose your workers for months before anyone knows. That’s not a risk. That’s a liability.
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Maximum fines for COSHH non-compliance
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Annual checks leave you blind each year
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Substances regulated under EH40/2005
PROTECTION
Real-Time Alerts Against Manufacturing Hazards
Air Alert monitors the specific airborne hazards found in UK manufacturing environments — continuously, autonomously, and at a fraction of the cost of traditional consultancy.
Workplace Exposure Limits
Autonomously monitors against EH40/2005 Workplace Exposure Limits. It is a legal requirement to protect workers from metal fumes, welding smoke, oil mist, and solvent vapours. Air Alert ensures you are always within legal limits.
VOCs & Solvent Vapours
Detects volatile organic compounds from paints, adhesives, and cleaning agents used across manufacturing processes. Real-time alerts mean you act before a STEL breach becomes a reportable incident.
COSHH Compliance
Automated compliance documentation generated continuously. No more scrambling for evidence before an HSE inspection. Your exposure data is cloud-stored, timestamped, and audit-ready at all times.
Instant HSE Incident Prevention
When a ventilation extractor fails or a process changes, Air Alert detects the spike immediately and alerts your team. Stop incidents before they become HSE investigations or worker health claims.
Compliance
Know Your Responsibilities
EH40/2005 Compliance
Air Alert helps manufacturing businesses comply with HSE EH40/2005 Workplace Exposure Limits — the legally binding document setting maximum concentrations of hazardous substances in workplace air.
COSHH Regulations 2002
The Control of Substances Hazardous to Health requires employers to prevent or adequately control exposure. Annual checks are not adequate control. Continuous monitoring is.
Cost-Effective vs. Annual Checks
The cost of an Air Alert unit is often less than a single annual air quality consultancy visit — and it monitors 24/7, 365 days a year. The ROI case is immediate.
24/7
Continuous Monitoring
- Monitoring Cycle
- Alert Method
- Connectivity
- Data Storage
- Setup Time
- Every 60 seconds
- Email / SMS / FMS
- WiFi / Ethernet
- AWS Cloud
- Minutes, not days
Process
How Air Alert Works
Three simple steps from sensor to insight. No specialist engineering required.
Transmit
The sensor ‘sniffs’ the air, analyses it, and transmits data via WiFi or Ethernet to a secure AWS database every 60 seconds.
Translate
Raw sensor data is translated into readable, actionable information in real-time using advanced data specification algorithms.
Transform
Critical alerts sent via email instantly. Business insights available on-demand on any web-enabled device, anywhere.
Benefits
Why Manufacturing Businesses Choose Air Alert
Autonomous Protection
Plug in and within minutes it reads, samples, analyses, and alerts you to take action. Straight out of the box.
Reduces Risk
Most airborne toxins are invisible and tasteless. Annual checks aren’t enough for year-round protection of your workforce.
Compliance Made Easy
Take the pain and cost out of air quality monitoring and compliance reporting. Always on, web-enabled intelligent reporting.
Low Cost, Easy to Use
The cost of a unit is often less than an annual air quality check. Quick and easy setup — no specialist engineering
Automatic Updates
Should any regulation or business requirements change, Air Alert can be updated remotely via WiFi or LAN.
FMS Integration
Real-time data harvested and transferred to the cloud. Integrates with your Facility Management System for seamless compliance workflows.
industries
Protecting Workers Across Every Industry
From factory floors to school classrooms, Air Alert safeguards the air your people breathe.
FREE Compliance guide
Know Your Compliance Obligations Before an Inspector Does
Download the free guide to UK workplace air quality compliance — covering EH40, COSHH, and Workplace Exposure Limits. Built for manufacturing environments where airborne risk is highest.
CONTACT US
Get in Touch With Our Team
Have a question about workplace air quality compliance, or want to see how Air Alert works in your facility? Fill in the form and one of our specialists will be in touch within one business day.
